A rubber tile making machine is a hydraulic vulcanizing press that heats, presses, and cures rubber granules into durable rubber floor tiles and pavers in a single molding cycle.
Designed for recycling waste rubber, it works with crumb rubber and rubber shreds from scrap tires , mixed with polyurethane binder and color pigments (85–90% rubber granules to 10–15% additives). The machine presses the mixture under temperatures up to 200°C and vulcanizes each tile within 3–8 minutes.
Depending on the model, it produces tiles of 500×500mm and 1000×1000mm at a capacity of 12–16 pieces per hour for 1m×1m tiles , and up to 4 tiles per cycle for 500×500mm molds—making it an ideal solution for gym flooring, playground surfacing, and outdoor paver production.
Rubber Tile Making Machine for Sale
A rubber tile making machine—also called a rubber tile vulcanizing press or rubber paver making machine—is the core equipment in a rubber tile production line. It integrates three functions in one: heating, molding, and curing.
The machine adopts a column-type, down-pressing structure. The hydraulic system drives the piston to close the heating plates, while electric heating tubes keep the plates at a stable, automatically controlled temperature. Made of ductile cast iron with oil-resistant rubber seals, the hydraulic cylinders deliver strong, wear-resistant, and reliable performance.
The whole machine combines the main press, electric control cabinet, and hydraulic station in an integrated design that is easy to install, safe to operate, and simple to maintain.
Raw Materials for Rubber Tile Production
This recycled rubber tile machine turns low-cost waste materials into high-value flooring products:
| Layer | Material | Tamaño | Note |
|---|---|---|---|
| Surface layer | Fine rubber granules (colored) | 0.6–1 mm | Colored with pigment for appearance |
| Bottom layer | Coarse rubber granules | 1–4 mm | Black, from waste tires |
| Bottom layer (alt.) | Rubber shreds | 10–15 mm | For extra elasticity |
| Binder | Polyurethane adhesive | — | Mixed fresh before use |
| Color | Pigment paste | — | Red, green, blue, grey, etc. |
Typical formula: 85–90% rubber granules + 10–15% binder and additives —raw material cost is extremely low, and the material is widely available wherever scrap tires exist.
How Does the Rubber Tile Making Machine Work?
The production process is simple and requires no professional technicians:
- Mixing – Put rubber granules, binder, and pigment into the mixer according to the formula. Mixing takes only 4–6 minutes.
- Weighing – Weigh the mixed material based on the tile design (fine granules and coarse granules separately).
- Paving – Fill the mold with the mixture and level it—colored granules first, then black granules.
- Vulcanizing – Cover with anti-stick cloth, push the mold into the press, and vulcanize for 3–8 minutes . Then demold and cool the tiles on racks.
- Inspection – Check for consistent appearance, no color difference, correct dimensions, and a flawless surface.
Rubber Tile Making Machine Models & Technical Parameters
We offer three standard models, and customization is available on request:
| Parámetro | XLB-D550×550 (Small) | XLB-D1100×1100 (Single Layer) | XLB-D1100×1100 (Double Layer) |
|---|---|---|---|
| Nominal clamping force | 50 tons | 120 tons | 120 tons (1.2 MN) |
| Heating plate size | 550×550×45 mm | 1100×1100×50 mm | 1100×1100×60 mm |
| Working layers | 4 | 1 | 2 |
| Fuerza de motor | 3 kW | 4 kW | 3–4 kW |
| Max. heating temperature | 200°C | 200°C | 200°C |
| Max. working pressure | — | 20 MPa | 20 MPa |
| Temperature control | Digital screen | Digital screen | Digital screen, PLC automatic |
| Control method | Electric control | PLC + HMI | PLC electric automatic control |
| Tile sizes | 300×300, 500×500 mm | 500×500, 1000×1000 mm | 500×500, 1000×1000 mm |
| Capacidad | Up to 4 layers per cycle | 12–16 pcs/h (1m tiles) | 12–16 pcs/h × 2 layers |
| Peso de la máquina | — | — | 6 tons |
| Machine size | — | — | 3400×1400×1800 mm |
All models feature automatic temperature control, low noise, and low vibration. Push-pull guide rails make mold handling easy and greatly reduce labor intensity.
Rubber Tile Making Machine Molds & Tile Designs
The mold is made of high-carbon steel alloy —hard, durable, and deformation-resistant. Key highlights:
- Adjustable thickness : One mold with adjusting tooling produces four thicknesses (15, 20, 25, 30mm) —no need to buy a new mold for each thickness.
- Teflon coating : Non-stick surface, easy demolding, and no release agent needed before each feeding, saving ongoing costs.
- Multi-cavity options : 500×500mm molds are available in 1-cavity or 4-cavity versions (≈300 kg/set); 1000×1000mm molds in 1-cavity (≈1000 kg/set); interlocking brick molds up to 24 cavities.
- Custom shapes : Square tiles, hexagonal tiles, dog-bone pavers, I-shape pavers, interlocking puzzle mats, curbstone bricks, tactile (dot-pattern) tiles, and more—custom molds made to your drawings.
- Standard tile sizes include 300×300, 500×500, 1000×1000, and 1200×1830mm, with thickness from 10 to 45mm.
Applications of Finished Rubber Tiles
Rubber tiles produced by this machine are shock-absorbing, anti-slip, weather-resistant, and sound-insulating. They are widely used in:
- Gyms, fitness centers, and weight rooms.
- Playgrounds, kindergartens, and schools.
- Outdoor walkways, parks, and courtyards.
- Horse stables and animal flooring.
- Swimming pool surrounds and rooftop terraces.
Is the Rubber Tile Business Profitable?
Yes. Taking a 3000 m²/month plant producing 500×500×20mm colored tiles as an example:
- Low entry cost : A small-to-medium line needs only 30 m² of workshop and 4–5 workers.
- Low running cost : Power consumption is about 3 kWh/m²; the equipment has no wearing parts and maintenance costs only about $40/month.
- High return : The profit margin of rubber tiles can reach 36% . At full capacity, the investment payback period is only 3–4 months .
- Eco-friendly : No waste water, gas, or residue emissions—no secondary pollution.
Why Choose Shuliy as Your Rubber Tile Machine Manufacturer?
Henan Shuliy Machinery has specialized in recycling machinery for years, with customers across Africa, the Middle East, Southeast Asia, Europe, and the Americas. When you work with us, you get:
- Complete solutions : Multiple machine models plus mixers, molds, and full production lines—custom-built to your capacity and budget.
- Full technical support : Installation, commissioning, operator training, and factory-planning guidance.
- One-year warranty : Free repair or replacement for any quality issue during the warranty period.
- Lifetime supply : Long-term supply of spare parts, custom mold design and manufacturing, plus binders and color pastes.
Rubber Tile Vulcanizing Press Machine FAQs
What raw materials can the rubber tile making machine use?
Crumb rubber or rubber shreds recycled from waste tires and other rubber waste, mixed with polyurethane binder and pigments.
How long does it take to produce one tile?
Vulcanizing takes only 3–8 minutes per cycle. A 1000×1000mm model produces 12–16 tiles per hour; a 4-cavity 500×500mm mold makes 4 tiles per cycle.
Can one machine produce different tile sizes?
Yes. The XLB-D1100×1100 handles both 500×500mm and 1000×1000mm molds, and one mold with adjusting tooling covers four thicknesses from 15 to 30mm.
Do workers need special skills?
No. The process is simple, and workers can master operation after short training.
Conclusión
The rubber tile making machine is a low-investment, high-return solution that converts waste tires into profitable rubber flooring. With fast vulcanizing, flexible molds, and minimal operating costs, it is a practical choice for starting or expanding a rubber recycling business.
Ready to build your rubber tile plant? Contact Shuliy Machinery today for a free quotation, detailed machine videos, and a customized production plan—our engineers will reply within 24 hours.
In addition to rubber tile making machines, Shuliy Machinery also offers a wide range of recycling equipment for processing neumáticos usados, plastics, and other recyclable materials. Welcome to explore and choose the right recycling machines for your business!