Fiber carding machine is a piece of industrial fiber recycling equipment used in textile manufacturing, specifically in the early stages of processing raw fibers such as wool, cotton, or synthetic materials. Its primary function is to separate and align individual fibers into a continuous web or sliver that can be further processed into yarn or fabric.
Models of fiber carding machine
| Model | Capacity | Power | Size (mm) | Roller length | Roller dia | Weight |
| SL250B | 150kg-250kg | 11kw | 2000X1700X1300 | 1000 mm | 250mm | 800kg |
| SL250B-2 Roller | 150kg-250kg | 29kw | 2900X1700X1300 | 1000 mm | 250mm | 1500kg |
| SL250C 3 Roller | 150kg-250kg | 34kw | 4000X1700X1300 | 1000 mm | 250mm | 2350kg |
| SL250D 4 Roller | 150kg-250kg | 40kw | 5100X1700X1300 | 1000 mm | 250mm | 3200kg |
| SL250E 5 Roller | 150kg-250kg | 45.5kw | 6200X1700X1300 | 1000 mm | 250mm | 4050kg |
As you can see from the parameter table, we have many different types and outputs of fiber carding machine for sale. You can choose the machine that suits you according to your needs.
Structure of Fiber Carding Machine
The textile carding machine is mainly composed of a frame part, feeding part, feeding roller, spiking roller, cotton dust cage, feeding roller part, cotton discharge part, dust exhaust fan, transmission system, and so on.
How Does a Fiber Carding Machine Work?
Feeding
Raw fibers are initially fed into the machine’s hopper. The hopper acts as a reservoir that holds the fibers, and it’s equipped with a mechanism to regulate the flow of fibers into the machine.
Opening and Cleaning
In the first stage, the textile carding machine opens up clumps or tufts of fibers, ensuring that they are separated and evenly distributed. This process of fiber carding also involves removing impurities or foreign matter, such as dirt, dust, or vegetable matter, from the fibers. This is done with the help of cleaning mechanisms.
Carding
The heart of the fiber carding machine involves a series of wire-covered rollers. These rollers have fine wire teeth that comb, separate, and align the fibers. As the fibers pass through these rollers, they undergo carding, which results in a more uniform and parallel arrangement. This is crucial for producing high-quality yarn.
Output
The clean fibers are attracted to the surface of the dust cage. The fibers are pressed into flat fiber sheets (cotton sheets)and flow to the outlet plate under the pressure and rotation of the dust cage and the calender rollers. Collection and baling.
Reliable Fiber carding machine manufacturer
Shuliy Recycling Machiner is a reliable manufacturer specializing in the production and manufacturing of recycling machinery. They offer a wide range of fiber recycling machines, including fiber opening machines, fiber cutting machines, textile balers, and so on. As a professional and experienced fiber carding machine manufacturer, our machines have been exported to more than 30 countries and regions around the world. In addition, we also provide unique customized services for different customers’ needs. If you are looking for high-quality machines, please feel free to contact us, and we will contact you as soon as possible.
The Price of Cotton Carding Machine Price
Basic, smaller capacity cotton carding machines designed for small-scale operations may cost a few thousand dollars. Larger, more advanced models used in industrial settings can cost tens of thousands of dollars or more.
To get an accurate and up-to-date price for a cotton carding machine, I recommend contacting professional fiber carding machine manufacturers directly. We can provide you with current pricing information and details about specific models that meet your requirements. Additionally, you can compare prices from multiple sources to find the best deal for the machine that suits your needs.
Fiber processing in textiles
Fiber processing in textiles is a fundamental step in the production of various textile products, encompassing a range of processes that transform raw fibers into finished goods such as clothing, upholstery, and industrial textiles. This intricate journey begins with the selection of appropriate fibers, which can include natural materials like cotton, wool, and silk, or synthetic fibers like polyester and nylon.
The first phase of fiber processing involves cleaning and opening the fibers to remove impurities and ensure uniformity. This is achieved through processes like carding, where fibers are separated and aligned, and opening, which refines the fibers further. Generally speaking, we will use a fiber opening machine and a fiber carding machine. After these initial preparations, the fibers are spun into yarn, which forms the basis for weaving or knitting.
Fiber carding machine applications
Fiber carding machines find extensive applications in the textile industry, where they are employed to process various raw fibers, such as cotton, wool, and synthetics, ensuring uniformity and alignment before spinning into yarn. Additionally, these machines are vital in non-textile industrial settings for recycling applications. They can efficiently process scrap textiles, turning them into reusable fiber material. In the mattress and bedding industry, fiber roller carding machines are used to create cushioning materials.
Furthermore, they play a key role in automotive manufacturing, providing insulation and soundproofing materials. In summary, fiber carding machines are versatile, serving textile production, recycling, and diverse industries, where the precise alignment and preparation of fibers are essential for quality end products.
The Main Faults of the Machine and Troubleshooting Methods
The quality of finished products cannot meet the requirements
First, check whether all the spacing is adjusted to the specified requirements. Then check whether the rack on the stabbing roller has inverted teeth or is damaged.
Fiber contains more impurities
Duct obstruction or fan outlet exhaust difficulties lead to short fluff or dust that can not be sucked out in time and mixed in the fiber. At this time, you should check whether the air duct or fan outlet is blocked and clean up the fleeces and dust in time.
Machine noise
The vibration of the whole machine may be caused by the unevenness of the installation foundation or the loosening of the positioning bolts of the frame. It is also possible that the bolts fixing the bearing seat of the stab roller are loose. We just need to tighten the bolts.
Chain falling off
The sprocket is not in a straight line due to the misalignment of the sprocket installation. Adjust the position of the sprocket can be solved