آلة صنع دائرة حديد التسليح is a fully automatic CNC-controlled spiral bar forming system designed for high-volume production of anchorage rings in high-speed rail, subway, photovoltaic and other infrastructure projects.
Integrating an electric motor–driven hydraulic transmission with pre-adjustment rollers, a straightening gearbox, a precision circling module and an automated cutting unit, it straightens, bends and trims steel bars in continuous batches.
Capable of producing finished rings from Ø50 mm up to Ø3000 mm, it maintains a dimensional tolerance of ±0.2 mm throughout the entire process.
Spiral rebar forming machine structure
- Electric motor provides the main driving force.
- Hydraulic components including oil pump, hydraulic motor, electronic valves and piping.
- Pre-adjusting rollers for initial bar alignment.
- Straightening gearbox to ensure proper bar straightness.
- Precision circling assembly that bends bars into uniform spirals.
- Automated cutting unit trimming each ring to the set length.
- CNC control program managing all motions and batch parameters for seamless operation.
How does the CNC fully automatic rebar rounding machine work?
ال CNC Fully Automatic Rebar Rounding Machine operates through an advanced system controlled by a PLC motherboard. When powered on, the electric motor drives the oil pump to activate the hydraulic system, which then powers the straightening gearbox. The steel bars are fed forward, aligned and straightened.
Next, the bars are directed to the circling assembly, where they are precisely bent into the desired round shape. Afterward, the automated cutting unit uses the oil cylinder to cut the bars to the specified length. The entire process, from bar feeding to cutting, is automated and controlled by the CNC electrical program, allowing for batch processing and ensuring high efficiency and accuracy with minimal manual intervention.
Rebar circle making machine advantages
- High precision with a tolerance of ±0.2 mm, ensuring consistent and accurate production.
- Versatile, capable of producing finished ring diameters from Ø50 mm to Ø3000 mm.
- Fast processing speeds of 16–30 m/min for high output and efficiency.
- Fully automated operation with CNC control for steel bar straightening, forming, and cutting.
- Durable and reliable, designed for long-term use with minimal downtime.
- Energy-efficient motors provide optimal performance while reducing power consumption.
- Ideal for large-scale projects like high-speed rail, subway, and photovoltaic applications.
- Compact design for space-efficient installation and operation.
Rebar circle maker parameters
| نموذج | Applicable Rebar Diameter (mm) | Finished Ring Diameter (mm) | Total Motor Power (kW) | Travel Speed (m/min) | Working Error (mm) | Machine Dimensions (m) | Machine Weight (kg) |
|---|---|---|---|---|---|---|---|
| 3-6 Rebar Circle Making Machine | 3-6 | 50-1000 | 4 | 16-25 | ±0.2 | 1.45×0.8×1.2 | 480 |
| 6-10 Rebar Circle Making Machine | 6-10 | 50-800 | 5.5 | 16-25 | ±0.2 | 1.55×0.8×1.3 | 560 |
| 8-12 Rebar Circle Making Machine | 8-12 | 50-1500 | 7 | 16-25 | ±0.2 | 1.55×0.8×1.3 | 640 |
| 10-14 Rebar Circle Making Machine | 10-14 | 50-1800 | 7 | 16-25 | ±0.2 | 1.6×0.8×1.35 | 690 |
| 16-20 Rebar Circle Making Machine | 16-20 | 50-2200 | 11 | 16-30 | ±0.2 | 2.1×0.9×1.5 | 1150 |
| 22-25 Rebar Circle Making Machine | 22-25 | 50-3000 | 15 | 16-30 | ±0.2 | 2.3×0.9×1.7 | 1350 |
Faqs about spring coiling machine
Is the machine easy to operate and maintain?
Yes, the machine is fully automated and controlled by a CNC system, making it user-friendly and minimizing the need for manual intervention.
What kind of support is provided after purchase?
We offer comprehensive after-sales support, including installation training, troubleshooting, and spare parts availability. Our team is committed to ensuring your machine operates at optimal efficiency.
Can the machine be customized for specific project needs?
Yes, we provide customized configurations tailored to your project requirements, ensuring the machine meets your unique production needs.
خاتمة
Rebar Circle Making Machine features a modular, space-saving layout that integrates seamlessly into your workflow and is engineered for easy upkeep.
We provide bespoke configurations to suit your unique project demands, along with hands-on installation training and a responsive after-sales service team to keep your operation running smoothly.
In addition to the Rebar Circle Making Machine, we also provide a wide range of other metal processing equipment. Ready to streamline your rebar ring production? Contact us today for a customized quotation and expert consultation.