The Plastic Film Pelletizing Machine is a vital component in the plastic recycling industry, designed to transform post-consumer or post-industrial plastic films into reusable pellets. This machine efficiently processes a wide range of plastic materials, including PP, LDPE, and woven bags, through a series of steps such as melting, extrusion, cooling, and cutting.
With its high – performance design and cost – effective operation, it can handle capacities from 3000kg to 7000kg per 24 hours, making it a popular choice in countries like Kenya and Nigeria. The machine’s key components work together seamlessly to produce high – quality pellets that serve as valuable raw materials for manufacturing new plastic products.
How does a plastic film pelletizing machine work?
يريد الكثير من الناس معرفة عملية تحبيب الأفلام البلاستيكية. مبدأ العمل لآلة تكوير الفيلم البلاستيكي بسيط. تقوم الآلة بإذابة الفيلم البلاستيكي عند درجة حرارة عالية، وإدخاله في قالب، ثم تستخدم آلة قطع الحبيبات لتقطيعه إلى كريات بلاستيكية صغيرة.
- Turn on the plastic granules making machine.
- Observe the operation of the granules machine, and put it into use after there is no abnormal sound or vibration.
- Preheat the recycling machine to melt the plastic. Note that too high temperature will turn melted plastic black, while too low temperature prevents plastic from melting.
- Put the crushed material into the feeding port of the plastic granulator machine, and add a forced feeder for plastic film material to prevent the recycling machines from not feeding.
- The material melts in the squeezing chamber and is pushed out continuously along with the squeezing screw.
- The material from the main engine will enter the auxiliary pelletizer again for secondary melting and extrusion.
- The material from the outlet can be put into the cooling tank for cooling and cut into small granules by a pellet cutter machine.
Plastic film granulator design
تتكون آلة تحبيب الأغشية البلاستيكية بشكل أساسي من مدخل التغذية، المسمار، جهاز التسخين، غرفة البثق، رأس قالب التفريغ، المحرك، المخفض، وغيرها من الهياكل.
جسم المحبب البلاستيكي مصنوع من مادة سبائك الصلب، والتي تتميز بمقاومة الحرارة العالية، ومقاومة التآكل العالية، ومقاومة التآكل.
المسمار الموجود داخل الآلة هو الجهاز المستخدم لدفع المادة للأمام. البراغي مصنوعة أيضًا من سبائك الفولاذ المقاومة للتآكل وعالية القوة.
At Shuliy Recycling Machinery, we have three types of discharge die heads such as electric gear die heads, hydraulic die heads, and automatic slag filters.
تم تجهيز رأس الماكينة بجهاز محاذاة المطحنة لتصحيح تركيز فتحة التفريغ ورأس القالب.
تم تجهيز الماكينة أيضًا بجهاز تبريد للتخلص من الحرارة الزائدة الناتجة عن الاحتكاك الدوار للمسمار. وهذا يمنع درجات الحرارة المفرطة التي يمكن أن تسبب بعض المشاكل غير المرغوب فيها.
Plastic film pelletizing machine specifications
| نموذج | القدرة (طن / يوم) | المحرك الرئيسي (كيلوواط) | قطر المسمار (مم) | سرعة العمود الرئيسي (دقيقة) |
| SL-125 | 3 | 22+1.5 كيلو واط | 125 | 50-70 |
| SL-150 | 5 | 30+1.5 كيلو واط | 150 | 40-60 |
| SL-180 | 7 | 45 كيلو واط | 180 | 40-50 |
The Shuliy plastic film pelletizing machine can produce up to 7t/h. This can meet the production requirements of most plastic film recycling plants. If you have other requirements in terms of throughput, please contact us.
What are the benefits of using a PE film granulator?
- Wide material compatibility
- Suitable for PE, PP, PET, and other film types—ideal for diverse recycling needs.
- Effective waste reduction
- Converts film waste into pellets, reducing landfill and incineration impact.
- Recyclable output for new products
- Produces reusable pellets, lowering reliance on virgin plastics and conserving resources.
Applications of recycled plastic pellets
- Manufacturing of plastic products. Recycled plastic pellets made by plastic film granulators are used to create a wide array of plastic products such as containers, bottles, packaging materials, and household items.
- Construction materials. They are utilized in making construction materials like pipes, decking, panels, and insulation materials.
- Automotive parts. Recycled plastic pellets are employed in producing various automotive components such as bumpers, interior parts, and trim pieces.
- Textiles and fibers. They can be used in the production of synthetic fibers for clothing, carpets, upholstery, and other textile applications.
- Films and sheets. These pellets are utilized in manufacturing plastic films and sheets used in packaging, agriculture (mulching films), and industrial applications.
How to operate a plastic film pelletizing machine?
هل تريد أن تعرف كيفية صنع الكريات البلاستيكية باستخدام آلة تكوير الفيلم pp/pe؟
- Cleaning and preparing the machine
- Before operation, ensure the machine is clean and free from debris. Check for any damage or loose components to avoid malfunctions during use.
- Loading the plastic film
- Feed the plastic film into the hopper, typically located at the top of the machine. If using a conveyor, make sure it’s properly aligned with the hopper for smooth feeding.
- Starting the recycling granulator
- Turn on the power switch and set the appropriate working parameters, such as temperature, pressure, and cutting speed, based on the type of plastic film being processed.
- Monitoring during operation
- Continuously observe the machine’s performance. Ensure stable pellet production and watch for abnormal noise or vibration. Adjust parameters as needed to maintain optimal output.
- Emptying the pellets
- After pelletizing is complete, switch off the machine and let it cool down before collecting the finished plastic pellets.
The cost of plastic film pelletizing machine
يمكن أن تختلف تكلفة آلة تكوير الأفلام البلاستيكية اعتمادًا على عدة عوامل، بما في ذلك حجم الماكينة وقدرتها، والميزات والخيارات المضمنة، والعلامة التجارية للآلة. بشكل عام، يمكن شراء آلات التكوير الصغيرة ذات المرحلة الواحدة مقابل بضعة آلاف من الدولارات، في حين أن الآلات الكبيرة ذات المرحلتين يمكن أن تكلف ما يصل إلى عدة مئات الآلاف من الدولارات.
يرجى ملاحظة أن التكلفة الفعلية لآلة تكوير الأفلام البلاستيكية قد تختلف وفقًا للمتطلبات المحددة للمشتري. إذا كنت تريد معرفة السعر الدقيق، يرجى الاتصال بنا وسنوصي بالجهاز المناسب وفقًا لمتطلباتك.
How to maintain the plastic film granulator?
- Daily cleaning
- Remove residual plastic from the feed hopper, extruder, die, and discharge bin to prevent blockages and ensure stable output.
- Routine inspection
- Check for wear or damage such as loose bolts, worn belts, or leaking seals. Fix any issues promptly to avoid downtime.
- تشحيم
- Refill oil or grease as specified. Proper lubrication minimizes friction and extends the life of moving parts.
- Tightening and adjustments
- Secure any loose components and adjust belts or chains to maintain correct tension, improving machine reliability and performance.
- Electrical system check
- Inspect wiring and connections for signs of wear or looseness. Ensure all electrical parts are secure and safely insulated.
خاتمة
The Plastic Film Pelletizing Machine is a crucial solution for efficient plastic recycling. By converting waste plastic films into reusable pellets, it not only minimizes environmental impact but also supports sustainable manufacturing.
Additionally, we offer a wide range of recycling equipment to meet different needs. Choose our Plastic Film Pelletizing Machine to enhance your recycling efforts and contribute to a greener future.