The Tire Steel Wire Separator can extract embedded steel wire from waste tire rubber. By mechanical extrusion and peeling, it efficiently separates steel wire from rubber components, securing clean recycled steel and pure rubber materials. Its core function protects subsequent crushing and milling devices against metal abrasion while upgrading the commercial value of both rubber and steel outputs in tire recycling. With a processing capacity of up to 120 pcs/h, the machine provides stable and efficient performance for continuous recycling operations.
This machine applies to bead rings and shredded scraps of regular passenger tires, truck radial tires, and bias tires. It is widely used in waste tire recycling plants and rubber reprocessing factories for the continuous pretreatment of scrap tire materials, helping improve overall production efficiency and recycling profitability.
What kind of tyres are suitable for the machine?
The Tire Steel Wire Extractor Machine is suitable for processing a wide range of waste tires that contain steel bead wire in the sidewall. It is commonly used for car tires (passenger tires), truck tires, bus tires, and light commercial vehicle tires, as these all have strong steel rings that need to be removed before further recycling.
It is especially effective for standard radial tires, where the steel bead is tightly embedded and difficult to separate manually. The machine is widely used in tire recycling plants for pre-treatment before shredding or granulation. However, extremely large off-road mining tires or fully damaged tires may require pre-cutting or different heavy-duty equipment before processing.
How does the tyre steel wire separating machine work?
- The main working part of the machine consists of two relatively rotating roller shafts with the same speed.
- El cut tire ring is fed into the middle of the two rollers for processing.
- Once inside, the tire material is strongly squeezed by the rotating roller shafts.
- At the same time, the material is subjected to compression, shearing, and tearing forces generated by the counter-rotating rollers.
- Through repeated mechanical action, the steel wire is gradually loosened and separated from the rubber completely.
- Finally, the machine completes the efficient separation of the steel bead wire from the tire sidewall after multiple passes of rolling and processing.
Tire steel wire extractor machine advantages
- High separation rate: It thoroughly separates steel wire from tire rubber, obtaining clean steel and pure rubber to boost recycled material value.
- Equipment protection: Pre-removal of internal steel avoids hard metal damaging subsequent shredding and grinding machines, lowering maintenance cost.
- Stable running: Driven by paired synchronous counter-rotating rollers, the machine operates smoothly with low failure rate for long continuous production.
- Wide adaptability: Compatible with car, truck and partial engineering tire bead rings to satisfy varied recycling production demands.
- Labor saving: Realizes mechanical automatic stripping to cut manual work and improve overall processing efficiency.
Integrate the tire steel wire separator into the complete waste tire recycling line
The Tire Steel Wire Separator can be seamlessly integrated into a complete tire recycling line as an essential pre-treatment unit. It is designed to remove the steel bead wire from waste tires before the shredding and crushing process, ensuring smoother and more efficient downstream operation. By working together with tire cutters, shredders, and granulators, it helps improve the overall automation level of the recycling system.
Once integrated into the production line, the machine significantly reduces wear on crushers and improves rubber processing quality. The separated steel wire can be collected for recycling, increasing the overall economic value of the tire recycling process. This makes the Tire Steel Wire Separator an important supporting equipment for building a high-efficiency, cost-effective, and fully automated tire recycling plant.
Estructura de trituradora de polvo de caucho
| Modelo | SWS-100 Steel wire separator |
| Fuerza de motor | 2*1.9*1.8m |
| Capacidad | 1800 kg |
| 1.3*1.1*1.5m | Parámetros del separador de alambre de acero de neumáticos |
| Peso | Está disponible en varios modelos con diferentes capacidades, permitiendo a los usuarios elegir la opción más adecuada según sus requisitos de producción y tamaño de materia prima. Con un rendimiento estable y una configuración flexible, la máquina trituradora de polvo de caucho ofrece una solución eficiente para producir polvo de caucho reciclado de alta calidad. |
Conclusión
Our tire steel wire separator features reliable separation performance and seamless compatibility with existing tire recycling production lines. If you are looking for cost-effective pretreatment equipment to boost recycling output and material profit, feel free to send us your detailed processing demands for customized quotations and professional solution recommendations.