该 废旧轮胎回收线 is a complete system used to convert waste tires into reusable materials such as rubber powder, steel wire, and fiber. It is designed to improve recycling efficiency while reducing environmental pollution caused by discarded tires. Through a series of processing steps including cutting, crushing, separation, and grinding, the line ensures that each component of the tire is effectively utilized.
This 废旧轮胎回收线 mainly consists of a tire ring cutter, strip cutting machine, block cutting machine, steel bead separator, rubber grinding machine, screening machine, and fiber separator. These machines work together to first cut whole tires into manageable pieces, then gradually reduce them into smaller rubber particles or powder, while separating steel wires and fibers to achieve high-purity final products.
With stable performance and high automation, the 废旧轮胎回收线 is suitable for processing car tires, truck tires, and other waste rubber products. It is widely used in recycling plants, environmental protection companies, and rubber manufacturing industries, providing an efficient and eco-friendly solution for turning waste tires into valuable resources.
橡胶粉应用
橡胶粉应用
废旧轮胎回收线主要工作流程
废旧轮胎回收线主要组成部分
该 废旧轮胎回收线主要组成部分 include a tire ring cutter, strip cutting machine, block cutting machine, steel bead separator, rubber grinding machine, screening machine, and fiber separator. These machines work together step by step to cut, crush, separate, and grind waste tires into clean rubber powder, steel wire, and fiber, ensuring efficient and continuous recycling production.
轮圈切割机
该 轮圈切割机 is used for separating the tire crown, tire sidewall, and bead of waste tires, making it the first process in waste tire recycling. It is suitable for processing tires larger than 650 type, including both nylon and steel wire tires.
4千瓦 0.75千瓦
| 电机功率 | 工作范围 |
| 容量 | ∮650-1250毫米 |
| 尺寸（长*宽*高） | 1.8米*1.3米*1.6米 |
| 650 kg | 轮圈切割机参数 |
| 重量 | 本机配备由特殊耐磨材料制成的两个圆刀，硬度高、耐用。刀片可反复磨锐，能处理多达1200个钢丝胎圈轮胎。对于更大尺寸的轮胎，也可定制以满足特定生产需求，是轮胎回收过程中的可靠高效设备。 |
轮胎条切割机
该 轮胎条切割机 is used to cut the tire sidewall into strips after the bead has been removed. It is mainly designed for processing waste tires and helps prepare materials for the next recycling stage. The strip width can be adjusted according to production requirements, offering flexible operation.
5.5千瓦
| 电机功率 | 电机转速 |
| 容量 | 45转/分钟 |
| 1.3米*0.8米*1.65米 | 850公斤 |
| 650 kg | 切割条宽度规格 |
| 重量 | 宽度3-5厘米的条 |
| 轮胎条切割机参数 | 本机器采用耐磨合金刀片系统，耐磨损，可多次磨锐和重复使用。其结构包括机架、电机、传动系统和安全平衡装置，确保稳定运行，能耗低。切割速度均匀，操作简便，安全性能可靠，是提高整体回收效率的高效解决方案。 |
轮胎块切割机
该 轮胎块切割机 is used to further cut rubber strips into small blocks before they are fed into the main crushing machine. It is an important supporting equipment in the waste tire recycling process, helping improve feeding efficiency and ensuring smooth operation of the production line. The machine works through the coordination of moving knives and a fixed knife, providing strong cutting force and stable performance.
QKJ-358普通轮胎块切割机
| 类型 | 18.5千瓦 | 1500kg/h |
| 电机功率 | 电机转速 | 切片规格 |
| 容量 | 800kg/h | 3*5*6厘米 |
| 5cm*5cm | 长*宽*高 | 1.0*0.8*1.4米 |
| 1.3*1.1*1.5米 | 800公斤 | 轮胎块切割机参数 |
| 重量 | 其工作原理基于两个平行旋转辊轴同步运转。当轮胎胎圈被送入两个辊之间的空间时，受到强烈压缩、挤压、剪切和撕裂。经过反复滚压和挤出，钢丝逐渐从橡胶中分离，实现高效钢丝去除。 | 1200千克 |
轮胎钢丝分离器
该 轮胎钢丝分离器 is used to separate the steel wire from the tire bead (tire circle) during the waste tire recycling process. It plays an important role in improving material purity and preparing rubber parts for further processing.
18.5千瓦
| 电机功率 | 2*1.9*1.8米 |
| 容量 | 1800公斤 |
| 650 kg | 轮胎钢丝分离器参数 |
| 重量 | 具有多种型号和不同容量，用户可根据产量需求和原料尺寸选择最合适的型号。性能稳定，配置灵活，橡胶粉破碎机为生产高品质再生橡胶粉提供高效解决方案。 |
橡胶粉破碎机
该 橡胶粉破碎机 is designed to process tire blocks of 30–100 mm into fine rubber powder ranging from 5 to 40 mesh. During the crushing process, it can also effectively separate steel wire and nylon fiber, ensuring a higher purity of the final rubber powder.
SL-350线
| 250-300kg/h | 20目（1.25mm） | 180-230kg/h |
| 30目（0.83mm） | 150-210kg/h | |
| 40目（0.63mm） | 80-120kg/h | |
| SL-400线 | 300-350kg/h | |
| 240-280kg/h | 20目（1.25mm） | 废旧电机拆解机 |
| 30目（0.83mm） | 150-175kg/h | |
| 40目（0.63mm） | SL-450线 | |
| SL-400线 | 500-600kg/h | |
| 400-500kg/h | 20目（1.25mm） | 350-450kg/h |
| 30目（0.83mm） | 200-250kg/h | |
| 40目（0.63mm） | SL-560线 | |
| SL-400线 | 900-1000kg/h | |
| 600-700kg/h | 20目（1.25mm） | 450-550kg/h |
| 30目（0.83mm） | 300-350kg/h | |
| 40目（0.63mm） | SL-560D线 | |
| SL-400线 | 1500-1600kg/h | |
| 1200-1300 kg/h | 20目（1.25mm） | 1000-1100kg/h |
| 30目（0.83mm） | 800-900kg/h | |
| 40目（0.63mm） | SL-660线 | |
| SL-400线 | 2100-2300kg/h | |
| 1600-1700kg/h | 20目（1.25mm） | 1200-1300kg/h |
| 30目（0.83mm） | 900-1000kg/h | |
| 40目（0.63mm） | 橡胶粉破碎机参数 | |
| SL-400线 | 采用气体分离技术，确保高效、精确的纤维去除，得到更干净的橡胶粉，适用于高品质应用。除轮胎回收外，橡胶纤维分离器还可用于化工行业的细粉分离和分类。其可靠性能在提升回收橡胶材料的整体品质和价值方面发挥重要作用。 |
橡胶纤维分离器
该 橡胶纤维分离器 is mainly used to remove fine fiber from rubber powder during the waste tire recycling process, especially when processing nylon tires. Its primary function is to separate residual nylon or textile fibers from the rubber powder, significantly improving the purity and quality of the final product.
电机转速
| 电机功率 | 电机转速 |
| 1500*1500*3400毫米 | 1600公斤 |
| 容量 | 800-1000公斤/小时 |
| 650 kg | 橡胶纤维分离器参数 |
| 重量 | 全自动废旧轮胎回收线方案 1 |
废旧轮胎回收线的灵活选项解决方案
In addition to the basic configurations mentioned above, our 废旧轮胎回收线 also offers a variety of optional solutions to meet different customer requirements. All solutions can be customized according to capacity, raw material size, and final product needs, helping customers achieve efficient and cost-effective tire recycling.
方案 1
该 fully automatic Waste tire recycling line (Solution 1) is a complete and highly efficient system designed for large-scale tire processing and rubber powder production. It includes key equipment such as a wire drawing machine, cutting machine, shredder, intermediate conveyor, automatic tire block storage system, discharge conveyor from the storage bin, rubber powder crusher, nylon air separator, and rubber powder collection conveyor system.
轮胎破碎机工厂
轮胎破碎机
该 轮胎破碎机 is mainly used to shred waste tires into smaller rubber blocks, typically sized 50–100 mm. It is suitable for processing car tires, truck tires, and dismantled engineering tires, making it an essential step in the tire recycling process.
项目
| 94.5千瓦 | 900 | 1000 | 1200 | 1500 | 1800 |
|---|---|---|---|---|---|
| 功率 | 157千瓦 | 188.5千瓦 | 328.5千瓦 | 2吨/小时 | 4吨/小时 |
| 容量 | 5–6吨/小时 | 4 吨/小时 | 5–6 吨/小时 | 8–10 吨/小时 | 15–20 吨/小时 |
| 主机尺寸 | 4×2.2×2.8 米 | 5×2.6×3.2 米 | 5×2.6×3.2 米 | 20×10×3.5 米 | 20×12×4 米 |
| 重量 | 10 吨 | 13 吨 | 15.8 吨 | 18.6 吨 | 26 吨 |
| 空间需求 | 9×5×2.8 米 | 10×6×3.2 米 | 10×6×3.2 米 | 20×10×3.5 米 | 20×12×4 米 |
| 进料尺寸 | <900 毫米 | <1000 毫米 | <1200 毫米 | <1200 毫米 | <1400 毫米 |
| 输出尺寸 | 50 毫米 | 60 毫米 | 60 毫米 | 75 毫米 | 100 毫米 |
| 刀片直径 | 360 毫米 | 440 毫米 | 510 毫米 | 580 毫米 | 650 毫米 |
| 刀片厚度 | 50 毫米 | 50 毫米 | 60 毫米 | 75 毫米 | 100 毫米 |
| 刀片数量 | 16 件 | 16 件 | 18 件 | 20 件 | 18 件 |
| 刀片材料 | 复合合金刀片 | 复合合金刀片 | 复合合金刀片 | 复合合金刀片 | 复合合金刀片 |
| 输送带尺寸 | 7200 × 950 毫米 | 7200 × 1150 毫米 | 7200 × 1350 毫米 | 7200 × 1350 毫米 | 7200 × 1550 毫米 |
方案 3
该 fully automatic Waste tire recycling line (Solution 2) is an advanced and efficient system designed for processing waste tires into high-quality rubber powder. It integrates multiple machines into a continuous production line, including a tire bead cutting and cutting-integrated machine, steel wire separator, shredder, intermediate conveyor, automatic tire block storage system, storage bin discharge conveyor, rubber powder crusher, nylon air separator, and rubber powder collection conveyor system.
轮胎钢圈去除与切割机
该 轮胎钢圈去除与切割机 is one of the most advanced truck tire sidewall processing machines on the market. It is specially designed to handle large truck tires and can efficiently remove and cut the tire bead in one operation, directly separating the steel ring from the tire.
| 功率 | 7.5 3 千瓦 |
| 壁厚 | 2.45 × 1 × 1.7 米 |
| 木箱包装尺寸 | 2.6 × 1.2 × 1.9 米 |
| 重量 | 1500 千克 |
| 适用轮胎尺寸 | 900–1200 毫米轮胎 |
| 容量 | 3 吨/小时 |
OTR钢丝拉丝机
该 Waste Tire Recycling Line (Solution 3) is specially designed for OTR tires with a diameter of 1400–4000 mm, making it suitable for large off-the-road tires used in mining, construction, and heavy industrial equipment. This solution is a complete high-capacity recycling system that efficiently converts oversized tires into valuable rubber powder.
该工艺包括轮胎钢丝拉丝机、轮胎切割机、重型破碎机（1200型号及以上）、中间输送机、自动轮胎块存储系统、存储箱出料输送机、橡胶粉碎机（XKP450及以上）、尼龙气流分离器和橡胶粉收集输送系统。这些设备协同工作，完成轮胎预处理、破碎、研磨、杂质分离到最终橡胶粉收集的全过程。
With strong crushing capacity, high automation, and stable continuous operation, OTR钢丝拉丝机 is ideal for processing large OTR tires. It significantly improves efficiency, reduces labor costs, and ensures high-quality rubber powder output, making it a perfect solution for large-scale industrial tire recycling projects.
OTR轮胎切割机
该 OTR轮胎切割机 (4 meters) is specially designed for processing large off-the-road tires with a diameter of 1800–4000 mm. It is used to directly pull out the steel bead wire from the tire rim, making it an essential first step in OTR tire recycling.
| 名称 | 轮胎钢丝拉丝机（4米） |
| 功率 | 22 3 千瓦 |
| 壁厚 | 7.5 × 2.2 × 3.3 米 |
| 重量 | 9500 千克 |
| 适用轮胎尺寸 | 1800–4000 毫米轮胎 |
| 容量 | 每2分钟一周期 |
OTR拆解机
该 OTR拆解机 is used to slice OTR tires after the bead steel wire has already been removed. It is designed for large off-the-road tires ranging from 1400 to 4000 mm, making it an essential step in the OTR tire recycling process.
| 功率 | 7.5 千瓦 |
| 壁厚 | 3.13 × 1.65 × 2.7 米 |
| 重量 | 7200 千克 |
| 适用轮胎尺寸 | 1400–4000 毫米去钢圈轮胎 |
| 容量 | 每分钟2次切割 |
OTR钢圈分离器
该 Waste Tire Recycling Line (Solution 4) is specially designed for OTR tires with a diameter above 2100 mm, providing a complete and efficient solution for processing ultra-large off-the-road tires used in mining, construction, and heavy-duty industries.
此方案包括一整套高性能设备：轮胎拆解机、轮胎切割机、轮胎钢圈分离器、重型破碎机（1200型号及以上）、中间输送机、自动轮胎块存储系统、存储箱出料输送机、橡胶粉碎机（XKP450及以上）、尼龙气流分离器和橡胶粉收集输送系统。工艺涵盖轮胎拆解、切割、钢圈分离、破碎、研磨和杂质去除，确保生产顺畅连续。
废旧轮胎回收线工作视频
该 废旧轮胎回收线工作视频 is specially designed for processing large off-the-road tires ranging from 1400–2000 毫米. It is used to cut and separate whole engineering tires into 4–6 parts, including the bead ring, tread, and crown sections, making the material easier to handle in subsequent recycling stages.
| 94.5千瓦 | 型号1（大号） | 型号2（标准型） |
|---|---|---|
| 功率 | 30.5 千瓦 | 7.5 5.5 千瓦 |
| 壁厚 | 7.25 × 3.8 × 2.98 米 | 4.35 × 3.8 × 2.4 米 |
| 重量 | 9900 千克 | 5.6 吨 |
| 适用轮胎尺寸 | R35–R63 | 1400–2000 毫米 |
| 容量 | 每个轮胎10–30分钟 | 每个轮胎7–15分钟 |
| 刀片材料 | 钨钢合金 | 钨钢合金 |
碎橡胶，也称为橡胶粉，广泛由废旧轮胎回收生产，已成为许多行业的重要再生材料。由于其优异的弹性和减震性能，常用于橡胶地板、游乐场表面、跑道和运动场材料的生产。
该 碎橡胶，也称为橡胶粉，广泛由废旧轮胎回收生产，已成为许多行业的重要再生材料。由于其优异的弹性和减震性能，常用于橡胶地板、游乐场表面、跑道和运动场材料的生产。 is mainly used to separate the steel bead wire from 1400–4000 mm off-the-road (OTR) tires. It is an important machine in the OTR tire recycling process, designed to handle heavy-duty tire bead rings after dismantling.
| 功率 | 35.5 千瓦 |
| 壁厚 | 3.65 × 2.1 × 1.95 米 |
| 重量 | 6200 千克 |
| 适用轮胎尺寸 | 1400–4000 毫米轮胎钢圈 |
| 容量 | 每2–5分钟一个钢丝圈 |
结论
In conclusion, our 废旧轮胎回收线 provides a complete, efficient, and flexible solution for processing all types of waste tires, including passenger tires, truck tires, and large OTR engineering tires.
如果您正在寻找可靠且盈利的轮胎回收解决方案，欢迎联系我们获取更多详情、技术支持和定制报价——我们已准备好帮助您启动或升级轮胎回收业务。