Metal Shredder and Sorter Line is an efficient metal recycling system that integrates an industrial shredder, metal shredder, and scrap steel sorter into one complete solution. It is designed for processing various metal materials such as aluminum, scrap steel, and copper, and is also suitable for handling lightweight waste materials like plastics.
With a well-structured design, high automation, and stable performance, the production line delivers an output of 4 tons per hour, helping factories significantly improve material size reduction, sorting efficiency, and overall recycling value.
金属破碎机和分拣线组件
该 Metal Shredder and Sorter Line is composed of several core units designed for efficient metal recycling and high-quality output. The system includes an industrial shredder for primary size reduction, a 金属破碎机 for further refining the material, and a scrap steel sorter that accurately separates different types of metals to ensure purity.
In addition to these main components, the line can also be equipped with a Metal Rust Removal Machine, which provides rust removal, polishing, and degreasing functions. This optional unit helps deliver cleaner, higher-value recycled materials and enhances the overall performance of the production line.
工业破碎机
该 Industrial Shredder serves as the first-stage crushing unit in the Metal Shredder and Sorter Line. Designed for heavy-duty material reduction, it can efficiently break down bulky metal waste such as aluminum profiles, steel scraps, copper pieces, and even plastic materials.
具有坚固结构、高扭矩输出和稳定运行的工业破碎机，确保持续送料和均匀出料，为后续金属破碎和分拣过程创造最佳条件。
废金属破碎机工作原理
Materials enter the shredder box through the feeding system. The shredder box is equipped with shredding blades, and materials are subjected to a combination of tearing, pressing, and cutting by the blades. The shredded materials are then discharged from the bottom of the shredder box.
商用破碎机优势
- 双轴独立驱动，确保生产过程中稳定运行和持续压力。
- 自动送料功能提高生产效率，减少人工干预。
- 独特的刀轴结构，四角旋转刀片，防止轴卡死和设备停机，即使在低速高扭矩操作下亦如此。
- 对高韧性和粘性材料具有极佳的破碎效果。
工业破碎机工作视频
工业破碎机参数
| 型号 | 工具规格（mm） | 功率（kw） | 工具数量 | 产出（kg/h） | 进料口尺寸（mm） |
|---|---|---|---|---|---|
| 600 | 216×20 | 15×2 | 27 | 700-1000 | 600×460 |
| 800 | 216×20 | 18.5×2 | 35 | 1000-2500 | 800×460 |
| 1000 | 316×30 | 30×2 | 27 | 2000-4000 | 1000×570 |
| 1200 | 450×40 | 45×2 | 27 | 3000-5000 | 1200×850 |
| 1500 | 450×50 | 55×2 | 27 | 4000-6000 | 1500×850 |
| 2000 | 550×60 | 75×2 | 29 | 5000-9000 | 2000×1150 |
金属破碎机
该 金属破碎机, also known as a metal crusher, is a machine used for crushing various types of waste metal materials. Depending on the specific materials being processed, it is also referred to as a scrap iron shredder, aluminum can shredder, scrap steel shredder, or paint bucket shredder.
金属破碎机可以撕裂和粉碎各种金属材料，以及电路板等物品，成易于处理的尺寸和形状。是金属冶炼厂、金属回收厂和钢铁企业的理想加工设备。特别适合固定场所集中处理金属废料和碎屑。
金属破碎机 特点
- 可调输出尺寸
- 排料尺寸范围从 3–10 cm.
- 薄材料（如铝罐）：粉碎成 球形 片。
- 厚材料：粉碎成 段块状或块状 片。
- 排料尺寸范围从 3–10 cm.
- 耐磨锤和筛板
- 由 合金钢铸造，确保长使用寿命和高破碎效率。
- 刀片厚度和数量可根据不同材料调整。
- 重型转子与铸钢轴承
- 转子设计 加固结构 和 精密加工 以确保稳定性和耐用性。
- 由 铸钢,显著增强径向强度。
- 全自动操作
- 整机支持自动控制，操作高效简便。
- 高效全铜电机
- 配备有 全铜芯电机 以降低能耗和延长使用寿命。
- 耐磨机身结构
- 采用 超厚钢板,结合高科技焊接和抛光，确保耐用性、安全性和可靠性。
- 安全保护系统
- 具有 电机过载和动力互锁保护系统 确保安全操作。
- 密封进料口设计
- 用途 加厚机身板 以及 密封进料口 以防碎料飞出。
金属破碎机工作视频
金属破碎机参数
| 型号 | 功率（kW） | 转速（r/min） | 处理能力（kg/h） | 尺寸（mm） |
|---|---|---|---|---|
| BDL-600 | 18.5–22 | 860 | 600–800 | 2000 × 1200 × 1900 |
| BDL-800 | 30–37 | 860 | 800–1000 | 2200 × 1500 × 2200 |
| BDL-1000 | 55–75 | 860 | 2500–3500 | 2800 × 1900 × 3100 |
| BDL-1300 | 90–110 | 750 | 3500–5000 | 3500 × 2100 × 3800 |
| BDL-1600 | 110 × 2 | 750 | 4000–8000 | 4400 × 2500 × 4200 |
| BDL-1800 | 160 × 2 | 650 | 8000–12000 | 4700 × 2900 × 4500 |
| BDL-2000 | 220 × 2 | 650 | 10000–18000 | 5000 × 3200 × 4600 |
废钢分拣机
该 废钢分拣机, also known as an eddy current separator or non-ferrous metal separator, is an advanced separation device designed for sorting metal and non-metal materials. It delivers excellent separation performance for various non-magnetic metals and can automatically separate non-metallic materials from non-ferrous metals.
该设备实现不同非铁金属的高效回收，达到机械化和自动化分拣流程，降低企业劳动成本，有效提升最终产品附加值。
废钢分拣机应用
该 Scrap Steel Sorter is widely used in the recovery and processing of non-ferrous metals from a variety of sources. It is suitable for materials such as municipal solid waste and industrial waste after crushing, electronic waste, glass fragments, scrap plastics from doors and windows, urban wood waste, boiler ash, mixed metal scrap, and end-of-life vehicles (after shredding).
该设备高效分离铜、铝及其他非铁金属，是回收厂、金属回收行业和废料处理厂的理想方案。自动化分离极大提升分拣效率，增加回收材料价值。
涡流分离器 优势
- 物理分离工艺 – 根据金属的物理特性运行，无废气或废水排放。
- 可调磁转子 – 前后旋转可分拣较大或较小的材料。
- 适应不同材料 – 能处理多种进料类型。
- 对粒径≥2mm的材料效果良好 – 对粒径≥2mm的材料提供优异的分离性能。
- 环保 – 降低劳动成本，确保清洁、安全、可持续运行。
为何选择购买废钢分拣机？
- 永磁钕铁硼转子 – 提供强大稳定的磁力，确保高效分离。
- 偏心磁转子，中心可调 – 适应不同材料类型和尺寸。
- 变频控制 – 允许调节设备参数以达到最佳性能。
铁铝分离器出售
- 智能控制系统 – 配备智能触控控制柜和变频控制，操作更平稳、更可靠；进口轴承确保长寿命和优异性能。
- 一键启动 – 具备一键自动控制，操作简便。采用特殊工艺制造，运行中噪音低、振动小。
- 磁系统保护 – 磁辊配备有效保护，防止高速运行中磁系统脱落。
废钢分拣设备工作原理
废钢分拣机参数
| 型号 | 转速（r/min） | 带宽（mm） | 容量（t/h） | 功率（kW） | 重量（kg） | 尺寸（mm） |
|---|---|---|---|---|---|---|
| 600 | 0–3000 | 650 | 4–6 | 4.0 + 0.75 | 1400 | 2980 × 1883 × 1210 |
| 800 | 0–3000 | 850 | 6–10 | 5.5 + 1.1 | 1800 | 2980 × 2033 × 1210 |
| 1000 | 0–3000 | 1050 | 10–12 | 7.5 + 1.5 | 2200 | 2980 × 2233 × 1210 |
| 1200 | 0–3000 | 1250 | 12–15 | 11 + 2.2 | 2400 | 2980 × 2433 × 1210 |
金属破碎与分拣线配套设备
该 Metal Rust Removal Machine is an essential supporting device for the Metal Shredder and Sorter Line, designed for deburring, derusting, rounding edges, and polishing various metal and non-metal parts. It is particularly suitable for surface finishing of delicate or easily deformed workpieces.
Parts processed by this machine not only retain their original dimensional accuracy but also achieve an improvement of 1–2 grades in surface roughness, ensuring a smooth and bright finish. The machine is ideal for medium to large-sized components, enhancing both the appearance and quality of recycled metal materials before further processing or use.
金属锈蚀去除机工作原理
该 Metal Rust Removal Machine is designed for polishing and derusting metal materials, including waste aluminum with oil or rust, with a maximum diameter of 400 mm. The machine operates through a motor-driven gearbox that rotates the cylindrical drum. Inside the drum, guide plates and baffle plates create constant motion and agitation.
机器启动时，材料通过输送带进入滚筒，在滚筒内不断抛掷、翻滚、摩擦和搅拌，配合磨料介质。这种强烈运动能有效吸收油脂残留，去除表面锈蚀，实现彻底除锈和清洗。
废铜和铝锈蚀去除机特点
- 孔径齿轮 – 由高强度合金制成，整体铸造，增强稳定性和可靠性。
- 耐磨机身 – 由超厚钢板制造，采用先进焊接和抛光工艺，确保耐用、安全、可靠。
- 料斗喂料 – 加大料斗，确保均匀送料，防止产出不一致。
- 维护与服务 – 定期维护、严格操作规程和质量保证，确保设备平稳运行和客户满意。
金属 除锈机工作视频
直径×长度（m）
| 总长（m） | 电机功率（kW） | 容量（t/h） | 1.2 × 3 |
|---|---|---|---|
| 1.5 × 6 | 5.5 | 2 | 15 |
| 1.8 × 6 | 8 | 4 | 30 |
| 金属生锈去除机参数 | 9 | 6 | 45 |
结论
从快速破碎到精确分拣和抛光，确保最大回收率、改善材料质量和节省劳动力。设计用于可靠性、耐用性和自动化，适用于回收厂、金属回收行业和钢铁企业。
金属破碎与分拣线应用
Contact us today to get a customized solution and a competitive quote for your production needs. In addition, we also supply various other types of recycling equipment—welcome to inquire and choose the right machines for your business.
